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Mixing and Firing Abbots Mid-Fire Glazes

Mixing Abbots Mid-fire Glazes 
Most potters will mix the glazes to suit the application style and thickness required. Most of the Abbots glazes give best results when thick. Ash glazes will give best results when thin. Some glazes such as the iron glazes and Sea Urchin are quite fluid and application thickness should be controlled to avoid messy runs! 

In general, you should expect to mix 1.0 – 1.25 litres of water to 1 Kg of glaze. Pass through an 80# sieve once or twice. 

It is a good idea to label each glaze bucket with this info: 

Glaze name, Date mixed, Batch Number, Specific Gravity/Litre Weight 

Most Abbots glazes are very well suspended. If you wish to enhance the suspension qualities you can do this by cautious incremental additions of calcium chloride, epsom salts or plaster of paris before sieving. 

Firing Abbots Mid-fire Glazes 
We do all our development work in a 1-cubic foot laboratory kiln and to ensure representative results we set our programmer as follows: 

Ambient to 200C - 100C per hour 
200C to 1050C - 300C per hour 
1050C to 1200C - 80C per hour 
Soak at 1200C - 30 minutes 
1200C to 1050C - 80C per hour (fire down) 
1050C to 900C - as fast as possible (applies to iron glazes)
900C - soak for 1 hour (applies to iron glazes) 
Cool 

This firing just bends cone 6 in our kiln. If you follow a similar routine and also bend cone 5 or 6 you should get similar or identical results. You may have to set your controller anywhere between 1180C and 1220C to duplicate these results – all kilns are different. 

Some glazes may respond better to different regimes and a wide array of results is possible. The iron red glazes respond well to a fast cool from 1200C to 900C with a 1-hour hold at 900C. We have not yet tested every option. 

The iron glazes are very fluid but work best with a thick application. Experiment with a sacrificial catch-tray under pots until you have mastered them – and bat-wash your shelves! 

Do experiment with multiple layers of different glazes for unique results.